What is a Printed Circuit Board (PCB)?
POSTED BY:VIKASH YADAV (Admin)
Printed circuit boards are used to mechanically support and electrically connect electronic components. PCBs use conductive pathways, tracks or signal traces etched from copper sheets laminated onto a non-conductive substrate that does not conduct electricity. Electronic components are then added to the board and etchings are made on its surface, which allow the current to flow through the copper from component to component.
While the PCB is of the key concepts in electronics today, it’s important to remember that this hasn’t always been the case. The PCB revolutionized electrical engineering when it was invented back in 1936. To put it simply, the PCB made it possible to mass-produce electronic devices for the first time.
Printed circuit board is the most common name but may also be called "printed wiring boards" or "printed wiring cards".
PCB: The circuit board that changed the world
Prior to 1936, electronic circuits were wired “point-to-point” onto a chassis (often a wooden box). Each component was connected to the others using copper wire as part of a long, labor-intensive process. PCBs changed all that. Able to be printed in vast numbers using machines, this sped up production massively and made them cheap enough to use in all manner of products.
The first PCBs were used for radios and other military applications. After the end of World War Two, they found their way into industry and ultimately the fledgling market for consumer electronics. Today, PCBs can be found everywhere we look, from PC motherboards and memory sticks to mobile devices and controllers in household appliances. As a basis of modern electronics, printed circuit boards are present in medical devices such as scanning equipment and digital measuring devices. They are used in manufacturing machinery, from switches and controllers to monitoring equipment—and even the machines used to design and make more PCBs. From consumer electronics and home appliances to automotive and aerospace applications, it is impossible to imagine the modern world without PCBs.
Different types of printed circuit boards
The most basic type of PCB is the original single-layer board which, as the name suggests, involves mounting one layer of copper on a substrate. Later developments led to double-layer and multi-layer PCBs, which saw multiple copper layers applied to two or more substrate layers. This made it possible to add a much higher density of components to the PCB and use them to create more powerful devices. While multi-layer boards did make maintenance more difficult, they soon became so cheap to make that it is now often more cost-effective to replace an entire board than to repair it.
Today, the most common substrate is FR-4 glass epoxy, though new materials have emerged as the popularity of PCBs has grown. Examples of PCB configurations include rigid PCBs, flexible PCBs, rigid-flex PCBs, and high-frequency PCBs. The different configurations often use different substrates.
Applications of printed circuit boards
Aluminum is mainly used in boards known as insulated metal substrates (IMS) or aluminum-backed PCBs. These boards are often used in applications where heat dissipation is important, such as in power switches or LED systems. An alternative is to use a more standard substrate and what is known as a heavy copper layer. Increasing the thickness of the copper to more than three ounces per square foot significantly improves heat dissipation, and the circuit is capable of handling higher currents.
A PCB is often of a rigid construction, but if flexibility is required (e.g. in a wearable device) the copper layer can be mounted on materials such as Pyralux foil or Kapton, a flexible material that is also resistant to high temperatures. In fact, there are now almost as many substrate materials as there are uses for PCBs.
A market that keeps on growing
It is now more than 80 years since the invention of the PCB, yet the worldwide market is continuing to grow. According to Lucintel’s Printed Circuit Board (PCB) Market Report 2019, the global PCB market is predicted to reach USD89.7 billion by 2024, driven by a compound annual growth rate (CAGR) of 4.3 % in the coming years.
As robotics, artificial intelligence, and the internet of things continue to transform our lives, the demand for digital electronic devices will keep growing, which suggests a bright future for PCBs. It seems safe to assume that this venerable technology will be in service for many years yet.
A capacitor is an electrical component used to store energy in an electric field. It has two electrical conductors separated by a dielectric material that both accumulate charge when connected to a power source. One plate gets a negative charge, and the other gets a positive charge.
A capacitor does not dissipate energy, unlike a resistor. Its capacitance characterizes an ideal capacitor. It is the amount of electric charge on each conductor and the potential difference between them. A capacitor disconnects current in DC and short circuits in AC circuits. The closer the two conductors are and the larger their surface area, the greater its capacitance.
COMMON TYPES OF CAPACITORS
Ceramic disc capacitors use ceramic for the dielectric material. A ceramic capacitor is encapsulated with two leads that emanate from the bottom then form a disc. A ceramic disc capacitor does not have a polarity and connects in any direction on the printed circuit board. In ceramic capacitors, a relatively high capacitance is achievable in a small physical size because of its high dielectric constant. Its value ranges from picofarad to one or two microfarads, but its voltage ratings are relatively low.
The three-digit code printed on their body is used to identify the capacitor’s value in the picofarad. Letter codes are used to indicate their tolerance value such as the following: J = 5%, K = 10% or M = 20%. For example, the ceramic disc capacitor above with a marking of 154 indicates that there are 15 and 4 zero’s of picofarad, or 150,000 pF (150nF).
Tolerance Value of Ceramic Disc Capacitor
Electrolytic capacitors are often used when large capacitance values are needed. They are commonly used to help reduce ripple voltages or for coupling and decoupling applications. Electrolytic capacitors are constructed using two thin films of aluminum foil with an oxide layer as an insulator. They are polarized, and can be damaged or explode when connected incorrectly. This type of capacitor has a wide tolerance but does not operate well at high frequencies.
Electrolytic capacitors |
Tantalum capacitors are commonly used for medium range levels of capacitance. They are best used when the size and performance matters, but they do not usually have high working voltages and don’t have very high current capacity. Tantalum capacitors are polarized and can explode when placed under stress. They have a very low tolerance for being reverse-biased.
The markings on SMD tantalum capacitors usually consist of three numbers. The last one is the multiplier, and the first two are significant figures. Its values are in picofarads. Therefore, the SMD tantalum capacitor shown above has a value of 47 x 106 pF, which works out as 47µF.
Tantalum capacitors can also be marked directly as shown in the figure above.
Silver mica capacitors are used for many RF circuits like oscillators and filters. Silver mica gives a very high-level performance with close tolerance values but small change in terms of temperature. It uses silver electrodes that are plated directly onto the mica. Several layers help in gaining the required level of capacitance and this capacitance is affected by the area covered by the electrodes.
Film capacitors use a thin plastic film as the dielectric. Film capacitors are used in many applications because of their stability, low inductance, and low cost. They are not polarized, so they’re suitable for AC signal and power use. They are also made with very high precision capacitance values and retain it longer than any other type of capacitor.
Variable capacitors are capacitors with a capacitance that can be varied based on the requirement to a specific range of values. Variable capacitors consist of plates made of metal. Among these plates, one is fixed while the other is movable. Thier capacitance can range from around 10 picofarads to 500 picofarads. There are a lot of uses for these variable resistors, such as tuning LC circuits in radio receivers, for impedance matching in antennas, etc. There are two types of variable capacitors—tuning capacitor and trimmer capacitor.
The frame in this capacitor provides support to the capacitor made of mica and the ‘stator’ present in it. With the help of the shaft, the rotor tends to rotate while the stator is stationary. Once the plates of the movable rotor enter into the fixed stator, the capacitance is possibly at the maximum level. Otherwise, the value of the capacitance is at the minimum.
This type of capacitor has three leads. One is connected to the stationary part, the other to the part that is responsible for the movement called rotary and the other lead is common.
POLARIZED VS NON-POLARIZED CAPACITORS
When it comes to storing and discharging, both of them have the same principle. However, there are a lot of factors that make them different from each other.
Different dielectrics – Dielectric is the material between the two capacitor plates. Polarized capacitors use an electrolyte as the dielectric giving them a larger capacitance than other capacitors of the same volume. However, polar capacitors produced by different electrolyte materials and processes will have different values of capacitance. The use of polar and non-polarized capacitors depends on the properties of the dielectric that are reversible.
Different structures – the most commonly used electrolytic capacitors are round; square capacitors are rare. There are also invisible capacitors, or distributed capacitors, which must not be ignored in high frequency and intermediate frequency devices.
Use environment and usage – internal materials and structures provide for the large capacity and high-frequency characteristics of polar capacitors that make them very suitable for power supply filters and the like. However, there are some polar capacitors with good high-frequency characteristics— tantalum electrolysis, which is not commonly used because of its high cost.
Different performance – Maximum performance is one of the main requirements in choosing a capacitor. If a television’s power supply is using a metal oxide film capacitor as a filter, the capacitance and withstanding voltage should meet the filter requirements; only a power supply can be installed inside the case. Therefore, the filter can only use polar capacitors, and the polar capacitance is irreversible. Usually, electrolytic capacitors are above 1 MF; best used in coupling, decoupling, power supply filtering, etc. Non-polar capacitors are mostly below 1 MF, which only involves resonance, coupling, frequency selection, current limiting, etc. However, there are also large-capacity, high-voltage non-polar capacitors, mainly used for reactive power compensation, motor phase shift, and frequency conversion power phase shift.
Different capacity – capacitors that have the same volume have different capacitances depending on their dielectrics.
COMMON USES OF CAPACITORS
AC coupling/DC blocking – the component allows only AC signals to pass from one section of a circuit to another while blocking any DC static voltage. They are commonly used to separate the AC and DC components of a signal. In this method, it is necessary to ensure that the impedance of the capacitor is sufficiently low. The capacitor rated voltage must be greater than the peak voltage across the capacitor. Usually, the capacitor will be able to withstand the supply rail voltage with some margin to ensure reliability.
Power supply decoupling – The capacitor is used to decouple one part of a circuit from another. Decoupling is done when an incoming line signal is taken through a transformer and a rectifier; the resulting waveform is not smooth. It varies between zero and the peak voltage. If applied to a circuit, this is most unlikely to operate because a DC voltage is typically needed.
Filter AC noise from DC circuits – Any AC signals that may be on a DC bias point, power rail, or other nodes that need to be free of a particular varying signal should be removed by the capacitor. It must also be able to withstand the supply voltage while supplying and absorbing the levels of current arising from the noise on the rail.
Audio signal filtering – it is necessary to consider the capacitor’s RF performance. This performance can be different at lower frequencies. Ceramic capacitors are usually used here since they have a high self-resonant frequency, specifically the surface mount capacitors that are very small and have no leads that can cause any inductance.
WHAT ARE SUPERCAPACITORS?
It is also known as a double-layer electrolytic capacitor or ultracapacitor. A supercapacitor can store a large amount of energy. Specifically, 10 to 100 times more energy per unit mass or volume compared to electrolytic capacitors. It has lower voltage limits that bridge the gap between electrolytic capacitors and rechargeable batteries.
SOME COMMON USES OF SUPERCAPACITORS
Wind turbines – supercapacitors help to smooth out the intermittent power supplied by the wind.
Motors – that drive electric vehicles run off power supplies rated in the hundreds of volts, which means hundreds of supercapacitors connected in series are needed to store the right amount of energy in a typical regenerative brake.
Electric and hybrid vehicles – supercapacitors are used as temporary energy stores for regenerative braking, where the energy of a vehicle would generally go to waste when it comes to a stop, briefly stored and then reused when it starts moving again.
SUPERCAPACITORS AND BATTERY DISCHARGE CURVE
The discharge curve of the battery is exponential. As you can see, exponential discharge provides steady power to the end. The energy stays high during most of the charge and then drops rapidly as the charge depletes.
The discharge curve of the supercapacitor is linear. As you can see, linear discharge prevents the full use of energy. It delivers the highest power at the beginning.
Stands for "Central Processing Unit." The CPU is the primary component of a computer that processes instructions. It runs the operating system and applications, constantly receiving input from the user or active software programs. It processes the data and produces output, which may stored by an application or displayed on the screen.
The CPU contains at least one processor, which is the actual chip inside the CPU that performs calculations. For many years, most CPUs only had one processor, but now it is common for a single CPU to have at least two processors or "processing cores." A CPU with two processing cores is called a dual-core CPU and models with four cores are called quad-core CPUs. High-end CPUs may have six (hexa-core) or even eight (octo-core) processors. A computer may also have more than one CPU, which each have multiple cores. For example, a server with two hexa-core CPUs has a total of 12 processors.
While processor architectures differ between models, each processor within a CPU typically has its own ALU, FPU, register, and L1 cache. In some cases, individual processing cores may have their own L2 cache, though they can also share the same L2 cache. A single frontside bus routes data between the CPU and the system memory.
NOTE: The terms "CPU" and "processor" are often used interchangeably. Some technical diagrams even label individual processors as CPUs. While this verbiage is not incorrect, it is more accurate (and less confusing) to describe each processing unit as a CPU, while each processor within a CPU is a processing core.
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